ShuoDing Printing: Your Professional Jigger Dyeing Machine Manufacturer!

 

 

Wuxi Shuo Ding Printing Equipment Co., Ltd is a leading supplier of fabric printing machinery and equipment in the industry. Our company was established in 2010. Our main products include oval printing machines, piece cloth printing machines, cutting printing machines, umbrella printing machines and other models. Our equipment serves industries such as clothing, umbrellas, bags, and shoe materials, and is sold throughout the country, as well as in Cambodia, Myanmar, Vietnam, South Korea, and Africa.

 

 

 

  • Normal Temperature Normal Pressure Jigger
    The Normal Temperature/Normal Pressure Jigger is a fabric dyeing equipment that operates under normal pressure and temperature (maximum 98°C). It is suitable for flat-width dyeing, bleaching, and
  • HT Jigger Dyeing Machine
    The HT Jigger Dyeing Machine, also known as a high-temperature roll dyeing machine, is an intermittent, tension-sensitive fabric dyeing device. It enables precise dyeing under high-temperature (up to
  • High Temperature And High Pressure Jigger
    The High Temperature and High Pressure Jigger is an advanced piece of equipment specifically designed for dyeing textile fabrics, particularly suitable for open-width dyeing of synthetic fibers and
 
Why Choose Us

Rich Experienced

Our production team has nearly 15 years of production experience, we constantly introduces innovative fabric production equipment, and provides you with equipment integration design solutions.

Wide Range Products

Our product range is rich, including more than a dozen models of equipment in three categories, such as fabric printing equipment, dryers, dyeing machines, stretching machines, etc.

Quality Assurance

Our production process complies with ISO standards, and all products obtain TUV certification and CE certificates, ensuring high-speed printing, excellent print adhesion, and long-term operation.

Customized Services

According to the needs of different customers, we provide size , apperance and function customization services for our products, and support OEM orders.

 

 
Features of Jigger Dyeing Machine
 
01/

Compact Structure
Our jigger has a compact dye tank layout with a tank body design, and its specially designed spreader minimizes the number of lanes to reduce dyeing time and water consumption.

02/

Multi-function
These jig dyeing machines offer uniform dyeing at low liquor ratios, continuous fabric tension and speed control. They dye fabrics without applying pressure at 98°C and can dye fabrics at 140°C. High pressure is applied to the fabric.

03/

Sturdy Construction
Their frame is entirely made of stainless steel, which can keep the machine body absolutely stable and avoid shaking and displacement when loading and unloading fabrics or winding fabric sideways at a set winding tension.

04/

Precise Control
Our jigger dyeing machines are equipped with PLC control systems, and their load cells measure the tension of the fabric in real time and feed the signal back to the PLC. If there is a difference between the set value and the measured value, the synchronous AC motor can immediately reset it to zero via the frequency converter.

 

Specification of Jigger Dyeing Machine

 

We offer the following specifications 

 

Control Mode

Touch Screen+ PLC

Effective Roller Width

≤500mm

Roller Diameter

F 57mm- F 200mm

Cloth speed

0.5-8m/min +/- 0.001 m/min

Temperature Range and accuracy

Room Temperature -98℃+/- 2℃

Temperature Ratio

1-3 ℃

Tension

0-18kgs

Material tension control mode

The difference speed between A and B roller.

Cooling

Automatic water cold system

Power

AC 380V, 50Hz

 

Application of Jigger Dyeing Machines
 

Textile production: Jig dyeing machines play a key role in the textile production process. It can dye and print various fiber materials, including cotton, silk, linen, chemical fiber, etc. Through the jig dyeing machine, textiles can obtain rich and colorful colors and patterns to meet market demand.

 

Garment manufacturing: Jigger dyeing machines are also indispensable equipment in the garment manufacturing industry. It can dye fabrics to give clothing a variety of colors and patterns. Whether it is large-scale industrial production or small batch custom garment manufacturing, jigger dyeing machines provide efficient and precise dyeing processes.

 

Home textiles: Jig dyeing machines are widely used in the production of home textiles, such as bedding, curtains, sofa covers, etc. With jigger dyeing machines, these textiles can be supplied in a wide variety of colors and patterns to match the style of the interior décor.

 

Industrial Textiles: Jig dyeing machines also play an important role in the production of industrial textiles. For example, car seat fabrics, aerospace materials, industrial filter materials, etc. all need to be dyed and printed through jigger machines.

 

HT Jigger Dyeing Machine

 

Components of Jigger Dyeing Machine

Fabric Rollers: The machine comprises two rollers—one for unwinding the fabric and another for rewinding it after dyeing.


Dye Bath: A tank that holds the dye solution where the fabric is immersed.


Pump System: This circulates the dye solution to ensure even distribution and temperature control.


Control Panel: Allows operators to set parameters such as temperature, speed, and duration of the dyeing process.

 

Dyeing Process by Jigger Dyeing Machine

 

The dyeing process on jigger is regarded as a series of intermittent padding operation followed by dwelling periods on the main roller , during which the dyeing action and diffusion takes place.

 

The factors controlling the rate of dye absorption are:
1. The amount of interstitial dye liquor retained in the interstices of the fabric weaves.
2. The exhaustion of the interstitial liquor in the dwell period between successive immersions.
3. The degree of interchange of liquor during one immersion (interchange factor).

 

In the dyeing on jigger machines the cloth revolves on two main rollers, the open-width fabric passes from one roller through the dye bath at the bottom of the machine and then onto a driven take-up roller on the other side. When all the fabric has passed through the bath, the direction is reversed. Each passage is called an end. Dyeing always involves an even number of ends. The dye bath has one or more guide rollers, around which the cloth travels, and during this immersion achieves the desired contact with the dye liquor. During this passage the fabric picks up adequate quantity of dye liquor, excess of which is drained out but still a good quantity is held in the fabric.

 

During rotation of rollers this dye penetrates and diffuses into the fabric. The real dyeing takes place not in the dye liquor but when the cloth is on the rollers, since only a very small length of fabric is in the dye bath and major part is on the rollers. Therefore the speed of cloth during immersion in dye liquor has a very little effect on percentage of shade produced.


Some critical problems related to the conventional jigger dyeing machines (which are minimised in the modern day machines). The major problems are side-to-centre color variations, called listing, and lengthways color variations, called ending.

 

Our Factory

 

 

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FAQ

Q: What is the use of jigger dyeing machine?

A: Jigger machine is suitable for dyeing of woven fabrics, up to boiling temperature without any creasing. Jigs exert considerable lengthwise tension on the fabric and are more suitable for the dyeing of woven than knitted fabrics.

Q: How does a jigger dyeing machine work?

A: In the dyeing on jigger machines the cloth revolves on two main rollers, the open-width fabric passes from one roller through the dye bath at the bottom of the machine and then onto a driven take-up roller on the other side. When all the fabric has passed through the bath, the direction is reversed.

Q: What are the two coloring main methods for textiles?

A: Piece dyeing: In piece dyeing, the dyeing takes place after producing fabrics with undyed yarns. Most of the solid dyed fabrics are dyed with the piece dyeing method, and the materials are also called piece dyed. Garment dyeing: In garment dyeing, the garments are constructed of undyed, but ready-for-dyeing, fabrics.

Q: What temperature is the jigger dyeing machine?

A: The regular temperature jigger typically reaches 98°C. The HT-Jigger works with temperatures up to 143°C (289°F) and is able to dye synthetic fabrics without environmentally unfriendly carriers. And the pressure is typically 3 bar. Roll diameter ranges from 400 to 1400 mm, while roll width ranges from 1600 to 4000 mm.

Q: What temperature is required for disperse dyeing?

A: High dyeing temperatures, usually 120–130 °C, allow the fiber to swell, allowing the dye to penetrate. At the end of dyeing, the dye is trapped inside the fiber when the fiber shrinks to its original crystalline orientation.

Q: What is the difference between hand dye and machine dye?

A: The only difference between machine and hand dye I would ASSUME would effect results is that machine dye needs hotter water and takes more time to take.

Find professional jigger dyeing machine manufacturers in China here! Please feel free to buy high-grade jigger dyeing machine for sale here from our factory. All customized products are with high quality and competitive price.

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