ShuoDing Printing: Your Professional Flash Dryer Manufacturer!

 

 

Wuxi Shuo Ding Printing Equipment Co., Ltd is a leading supplier of fabric printing machinery and equipment in the industry. Our company was established in 2010. Our main products include oval printing machines, piece cloth printing machines, cutting printing machines, umbrella printing machines and other models. Our equipment serves industries such as clothing, umbrellas, bags, and shoe materials, and is sold throughout the country, as well as in Cambodia, Myanmar, Vietnam, South Korea, and Africa.

 

 

 

  • Continuous Tunnel Dryer
    The Continuous Tunnel Dryer is a high-efficiency, energy-saving industrial drying equipment that completes the drying process through continuous material movement, making it particularly suitable for
  • Screen Printing Flashing Machine
    The screen printing flash drying machine is a key auxiliary device in the screen printing process. It is used to rapidly evaporate the moisture or solvent in the ink through precisely controlled
 

 

Why Choose Us

Rich Experienced

Our production team has nearly 15 years of production experience, we constantly introduces innovative fabric production equipment, and provides you with equipment integration design solutions.

Wide Range Products

Our product range is rich, including more than a dozen models of equipment in three categories, such as fabric printing equipment, dryers, dyeing machines, stretching machines, etc.

Quality Assurance

Our production process complies with ISO standards, and all products obtain TUV certification and CE certificates, ensuring high-speed printing, excellent print adhesion, and long-term operation.

Customized Services

According to the needs of different customers, we provide size , apperance and function customization services for our products, and support OEM orders.

 

Types of Flash Dryer

We offer the following Product

 

Continuous Tunnel Dryer
The continuous tunnel dryer can instantly penetrate into the interior of the material, so that the inside and outside of the material are heated at the same time, and no heat conduction process is required. Therefore, the temperature rise is extremely fast, and the heating time is greatly shortened, and the required time is generally about 1/4 of the conventional method.

 

Screen Printing Flashing Machine
Screen printing flash dryer, also known as infrared flash curing unit, is an incredibly affordable infrared flash curing system. It features a powerful infrared radiant panel for fast, consistent cure performance and exceptional durability. The adjustable curing temperature is effectively controlled, and the rugged, lightweight holder is easily positioned in the screen printing shop and has excellent portability.

 

 
Features of Flash Dryer
 
01/

Dry Faster and More Efficiently
Using heat to cure ink sets it faster and makes the entire screenprinting process more efficient. Once the flash reaches the proper temperature, fully curing your print will take under a minute. With plastisol ink, you'll only need to dry the print for 30 to 40 seconds. The fast dry time can help you speed up production and streamline your processes for maximum efficiency.

02/

Easy to Use
Using this device is simple. Place the dryer about three inches above the surface, and blast the ink with heat until it's cured. The ease of use makes it a very popular option for beginners. And with its compact design, the device is easy to store, too.

03/

Improve Print Quality
Flash dryers cure ink more evenly and consistently than other methods of curing. Even heat distribution is essential for producing high-quality products. Plus, a proper cure will help maintain the integrity of your artwork by keeping it from aging, fading, or smearing over time.

04/

Limit Errors to Save Time, Money, and Materials
With a quick and consistent cure, you'll be less likely to ruin your prints with smudges and smears. Flash drying can produce better quality products and help reduce the costs and effort associated with fixing mistakes. You'll save time and effort by not needing to remake prints. And, you'll waste fewer materials, as well.

 

Continuous Tunnel Dryer

 

Flash Dryer - size of Print

Flash dryers vary in size. In the Riley Hopkins line, printers have the option to select either a 16"x16", 18"x18", or 18"x24".

 

Flashes have a "sweet spot" where the dryer emits the hottest, most consistent heat. As you may have guessed, the sweet spot is typically in the center of the flash unit since less heat is lost to external elements like the wind.

 

Differently sized flash units have different-sized sweet spots. Flash Dryers have an infrared heating element constructed with tight wire construction, reducing the possibility of having hot and cold spots. However, it's important to get to know your flash unit so you can identify the sweet spot and stay in it when flashing or curing garments.

 

If you mainly print standard-sized designs like pocket or left chest prints, 8-inch back designs, block letters, etc., a 16x16 or 18x18 will do the trick.

If you print a lot of oversized prints, you'll want a larger flash dryer to ensure it flashes the entire print.

 

Operating Process of Flash Dryers

 

Flash drying is a continuous process that can be heated either directly or indirectly. The moist material is fed into the dryer and exposed to hot air at high velocity. This hot air quickly removes the moisture from the material, producing a dry output that can be easily transported and stored.

 

Leave the product on the platen and place the flash dryer two to three inches above the surface. Leave the dryer in place until the liquid plastisol ink reaches its gel point of between 240 and 250 degrees Fahrenheit. Depending on the type of flash, this process can take from three to 15 seconds.

 

Avoid flashing for too long; otherwise, the next layer of ink won't adhere to the underbase. Ideally, it shouldn't come off on your fingers if you were to touch it, but it should still feel a bit tacky.

 

To fully cure the ink, begin by pre-heating the flash to the optimal temperature; this usually takes 10 to 15 minutes. You should warm up the platens, too. Separate the item from the platen and place it on top so the heat can completely penetrate each layer of ink. Swivel the dryer over the platen, two to three inches above the ink. Cure the ink for 30 to 40 seconds or until it reaches to ideal cure temperature. You can test screen-printed fabrics by waiting for the ink to cool down and stretching it a little bit. If the ink cracks, you'll need to flash it a bit longer until it reaches a complete cure.

 

A range of variables can impact the curing process. When determining the temperature and cure time, you'll need to consider the room temperature, material type, ink, and dryer specs. The kind of platen you use can affect the cure, too. You'll want to start with a warmer platen so you can quickly cure the entire layer of ink. Aluminum platens are the best choice because they hold heat for longer.

 

Our Factory

 

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FAQ

Q: What is the flash drying technique?

A: Flash drying refers to the removal of moisture by a stream of hot gas that goes through a stream of small particles that moves in the opposite direction. The moist material is fed into the dryer and exposed to hot air at high velocity. This hot air quickly removes the moisture from the material, producing a dry output that can be easily transported and stored.

Q: Does a flash dryer cure ink?

A: Flash drying is a process that uses heat to cure screen printing inks. Flash dryers can be used in two different ways while making a screen print. For multi-color designs, printers sometimes use dryers to set a layer of ink before adding another color.

Q: Can you cure shirts with flash dryer?

A: To cure, lift the shirt off the platen and lay it on top, allowing heat to penetrate through the ink layer. Then, swivel the flash over the shirt. It is important to keep the platen under the flash dryer until the ink layer is fully cured, which typically takes around 30-40 seconds.

Q: How long does it take to flash dry screen printing?

A: Around 30-40 seconds. Keep the platen under the flash dryer until your ink layer is fully cured. This is usually around 30-40 seconds. Remember, the more powerful your flash is and the closer your flash is to the shirt, the faster it will cure the ink or potentially scorch your garment. Test before going into production.

Q: What temperature should my flash dryer be set at?

A: Because the flash dryer is not touching the garment directly the temperature of the flash dryer does need to be slightly higher than the recommended curing temperature from the manufacturer. For example, if the ink cures at 270° Fahrenheit we recommend heating the flash dryer up to 290° Fahrenheit.

Q: Is flash dryer enough for screen printing?

A: Yes, flash dryers are an essential part of screen printing. They can help speed up production and create higher-quality prints. Flash drying is an essential part of screen printing. Whether you're flashing a multi-color design or curing liquid plastisol ink, using a flash dryer can make the process quick and easy. These dryers can speed up production and help you create higher-quality prints.

Find professional flash dryer manufacturers in China here! Please feel free to buy high-grade flash dryer for sale here from our factory. All customized products are with high quality and competitive price.

Continuous Tunnel Dryer
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