Introduction
The Electric Stretching Machine, a cornerstone in manufacturing durable hexagonal wire mesh, enables the assembly of interlocked gabion boxes via horizontal-vertical wire fusion. Globally pivotal in water management, erosion control, and mining safeguards, gabions present a budget-friendly solution over concrete. Integrating an advanced setup with uncoiler, tensioner, netting core, and winding unit, this machine demands sizable quarters-32 meters long, 15 meters wide, 6 meters high-for optimal functionality.
Product Details
Method of operation
To operate the netting machine, initiate by loadingTo operate the netting machine, initiate by loadings of galvanized wire Engage the tensioner to ensure a consistent tension level of 200 Newtons, then activate the primary netting mechanism for weaving horizontal and vertical wires into hexagonal mesh patterns with a standard size of 1 meter by 1 meter. Once the desired length of 100 meters is achieved, utilize the winder to collect and store the finished product in rolls of up to 50 meters in length. Throughout this process, monitor tension and alignment meticulously every 30 minutes to guarantee uniformity and strength of the gabion boxes being produced, ensuring each box meets a tensile strength of at least 400 kN.
Our product
Feature
1. Integrating the VEICHI V5-MC104 motion controller, this system boasts a dual CPU architecture, enhancing underlying processing speed for heightened efficiency. This dual-core setup allows for simultaneous processing of control commands and data handling, reducing latency and increasing overall throughput by up to 30% compared to single-CPU systems.
2. Featuring centralized man-machine interface control, it ensures stable performance with user-friendly operation and maintenance. The interface employs a 10-inch touchscreen display with intuitive icons and menu navigation, enabling operators to adjust settings and monitor system status without extensive training. Additionally, the interface supports multiple languages, including English, Spanish, and Chinese, catering to a global user base.
3. Real-time parameter display via the interface allows presetting of net production and speed, with adjustable positions for each station through parameter configuration. Operators can set production targets ranging from 100 to 1000 meters per hour, with speed adjustments in increments of 1 meter per second, ensuring flexibility for various job requirements. The system also includes an automatic error detection feature that alerts operators to any deviations from the preset parameters, allowing for immediate corrective actions.
4. The V5 controller connects to servos via high-speed differential signaling, ensuring high stability resistant to interference. With a differential pulse port capacity of 3M pulses per second, it achieves exceptionally precise control. This high-speed communication reduces the risk of signal loss or corruption, even in environments with high electromagnetic interference. The controller's advanced algorithms ensure accurate positioning within ±0.01 mm, crucial for maintaining the integrity of the hexagonal mesh patterns. Furthermore, the system supports up to 32 servo motors, allowing for complex configurations and expansion capabilities as production demands grow.
Applications
The Electric Stretching Machine's hexagonal wire mesh finds extensive application across industries such as oil and gas, construction, agriculture, chemical processing, and heat preservation pipeline wrapping. Its versatility extends to fencing, residential security, and landscaping enhancements. Also, the resultant hexagonal mesh serves as a fundamental component in constructing Shilong cages, which are pivoted in reinforcing seawalls, slope stabilization, roadway and bridge fortification, reservoir containment, and various other civil infrastructure projects.
This durable material is highly regarded for its efficacy in flood mitigation and erosion control, with its robust construction and high tensile strength. The hexagonal mesh is made from galvanized steel wire with a diameter of 2.7 mm, providing a tensile strength of up to 500 kN per square meter. Additionally, the corrosion-resistant coating of the wire enhances its durability, allowing it to last for more than 50 years even when submerged in water or exposed to the elements.
Production equipment
Our customer
Packaging and shipping
Hot Tags: electric stretching machine, China electric stretching machine manufacturers, factory,